5530 Purnode · BE
NE555 dossiers · Revision 1
Audio Morse practice oscillator
An adjustable local tone, keyed by a pushbutton, with a dedicated LM386 speaker stage. No radio transmission or transmitter keying output.
Documented designs awaiting construction and prototype tests. Values are calculated from nominal components; no frequency, duration, audio power or stability has been measured. File checks are not electrical tests.
Disclaimer
These dossiers are supplied as is for educational and experimental purposes. Calculations, simulations and file checks are neither measured performance nor certification or qualification of the assembled device.
The person building or using the device must check the schematics, components, connections and protective measures, follow manufacturer instructions and applicable regulations, and have the completed device validated before use. Depending on the device, electrical voltages, radiofrequency energy and heat can cause electric shock, burns or fire. Tests must be conducted by a competent person, starting at low power with suitable protective measures.
To the extent permitted by law, ON4CRD and the contributors do not guarantee fitness for a particular purpose or results, and disclaim liability for damage arising from construction, modification or use. This notice does not limit any mandatory rights or any liability that the law does not allow to be excluded.
Reference setup
NE555P in PDIP8, isolated bench supply set to 5.00 V with current limiting. Use short connections, a multimeter and an oscilloscope with suitable probes. These are bench projects; none of their outputs controls a transmitter.
Closing KEY1 turns Q1 off: RESET rises and the NE555 oscillates. Opening KEY1 turns Q1 on: RESET goes low. The LM386 stays powered with gain pins open. Key clicks are possible because no shaped envelope is provided.
Circuit schematic
Identical labels indicate the same electrical net even when a wire is not drawn between cells. Every terminal is identified. Capacitor + signs show polarity; NC marks an unconnected pin. The JSON netlist is the wiring reference.
Bill of materials
| Reference | Quantity | Value | Function and selection |
|---|---|---|---|
| J1 | 1 | 5 V DC | Low-voltage connector: terminal 1 V5, terminal 2 GND. Check polarity. |
| U1 | 1 | NE555P | TI bipolar NE555P, PDIP8. A CMOS substitution requires a design review. |
| CDEC | 1 | 100 nF / 16 V | Ceramic local NE555 decoupling between V5 and GND. |
| CBULK | 1 | 47 µF / 16 V | Electrolytic, positive to V5; local supply reservoir, not a power source. |
| CCONT | 1 | 10 nF / 16 V | Ceramic or film capacitor from CONT to GND. |
| RRESET | 1 | 1 kΩ / 0.25 W | Pull-up to V5; 1 kΩ also supports the specified RESET control. |
| RA | 1 | 4.7 kΩ / 1% | Fixed resistor, at least 0.25 W; never replace it with a short circuit. |
| RB | 1 | 6.8 kΩ / 1% | Fixed resistor, at least 0.25 W, in series with RV1. |
| RV1 | 1 | 10 kΩ / LIN | Linear potentiometer: A toward RB; W and B joined at TIMING. Identify the physical terminals with an ohmmeter. |
| CT | 1 | 68 nF / 16 V | Nonpolar film capacitor, 10% tolerance or better. |
| RBASE | 1 | 3.9 kΩ / 0.25 W | Control transistor base bias, calculated with the NE555 RESET input current. |
| Q1 | 1 | 2N3904 | onsemi 2N3904 NPN; identify E, B, C in the purchased part datasheet. Package appearance alone does not identify the leads. |
| KEY1 | 1 | NO | Normally-open key or pushbutton: connects KEY_BASE to GND to produce the tone. |
| CIN | 1 | 100 nF / film / 16 V | Nonpolar film capacitor; blocks DC before the audio attenuator. |
| RPAD | 1 | 100 kΩ / 1% | Series attenuator resistor; it does not make direct speaker drive permissible. |
| RSH | 1 | 2.2 kΩ / 1% | Fixed attenuator shunt to GND, in parallel with the volume potentiometer. |
| RV2 | 1 | 10 kΩ audio | Audio potentiometer: A to PAD, B to GND, wiper W to AUDIO_IN. |
| U2 | 1 | LM386N-1 | TI LM386N-1 in PDIP8, nominal gain 20; pins 1 and 8 open, pins 2 and 4 to GND. |
| CADEC | 1 | 100 nF / 16 V | Local ceramic capacitor close to LM386 pins 6 and 4. |
| CABULK | 1 | 220 µF / 16 V | Electrolytic, positive to V5, near the audio stage. |
| CBYP | 1 | 10 µF / 16 V | Electrolytic, positive to LM386 pin 7. |
| RZ | 1 | 10 Ω / 0.25 W | Stability branch in series with CZ from AMP_DC. |
| CZ | 1 | 47 nF / 16 V | In series with RZ to GND; do not short the ZOBEL net. |
| COUT | 1 | 220 µF / 16 V | Output electrolytic: positive to AMP_DC, negative to SPEAKER_AC. |
| SP1 | 1 | 8 Ω / ≥1 W | 8 Ω speaker, at least 1 W; connected after COUT, never to the NE555 OUT pin. |
| BOARD | 1 | PDIP8 | PDIP8 socket and short-wire assembly board; two sockets for the Morse circuit. |
| SUPPLY | 1 | 5.00 V | Isolated current-limited supply; switch off before rewiring. |
| TEST | 1 | DMM / ×10 | Multimeter and oscilloscope; measurement grounds only to TP0/GND. |
| RTEST | 1 | 8.2 Ω / 1% / ≥1 W | Noninductive test load replacing the speaker; do not connect it in parallel with the speaker. |
Pinout and layout
NE555 PDIP8, top view: 1 GND, 2 TRIG, 3 OUT, 4 RESET, 5 CONT, 6 THRES, 7 DISCH, 8 VCC. Check the notch, package and manufacturer pinout before insertion. Potentiometer terminal names describe their function, not a universal physical order.
Place CDEC close to pins 8 and 1, and CCONT close to pin 5. Keep TIMING and TRIGGER wiring short. Audio load returns must not share the sensitive input return path. No qualified PCB is supplied.
Assembly steps
- With power off, identify sockets and check values. Keep ICs out of their sockets during continuity checks.
- Wire J1, grounds and supply capacitors. Check for shorts and correct polarity.
- Wire NE555 pins from the netlist, then CCONT and the timing network.
- Wire Q1, RBASE, RRESET and KEY1. The key connects the base to GND; it never connects the audio output to another device.
- Add CIN, RPAD, RSH, RV2 and the complete LM386 stage. COUT positive goes toward pin 5; RZ and CZ are in series. Initially fit RTEST instead of SP1 and set volume to minimum.
- Check every net, switch power off, insert ICs with the correct orientation and prepare test points.
First power-up
- Set 5.00 V and an initial 50 mA current limit. Power up; stop for persistent limiting, rapid heating or incorrect voltage. Connect probe grounds only to TP0/GND.
- With KEY1 open, measure RESET near 0 V and OUT low. RESET above 0.3 V requires checking Q1. Close KEY1: RESET should exceed 4 V and the electrical tone appears at TP3.
- Adjust RV1 and compare TP2 and TP3 with nominal frequencies. At minimum volume, check AMP_DC near V5/2 and DC after COUT approaching zero once the capacitor charges. Stop if idle current exceeds 30 mA.
- After idle checks, use a 150 mA limit for audio tests. Increase volume slowly with RTEST fitted. Check for clipping and oscillation; keep TP7 below 1 V RMS. Switch off before replacing RTEST with SP1.
- Record levels, settings and instruments. These test points are for this dossier measurements, not an unknown input or a transmitter.
Troubleshooting
- Excess current or heating: switch off and check rails, orientation, polarity and shorts before trying again.
- No activity: verify the actual PDIP8 pinout, V5 and GND, then RESET, TRIG and THRES. Measure these before replacing the IC.
- Continuous or missing tone: check Q1 orientation and RESET with KEY1 open and closed. A weak RESET pull-down is not a substitute for this transistor.
- Correct TP3 but no sound: check the attenuator, wiper, LM386 pins and COUT. For distortion or squeal, reduce volume and inspect supply, decoupling and RZ/CZ.
- Erratic behaviour: shorten wiring and check local decoupling, grounds and contacts. Sound or an LED cannot rule out parasitic oscillation.
Calculations and assumptions
The fixed divider limits the signal before the volume control and amplifier. Calculations assume at most 5 V peak-to-peak from the NE555, nominal gain 20 and a typical 50 kΩ LM386 input. Calculated power in 8.2 Ω depends on waveform; the speaker is not a pure resistor.
f ≈ 1.44 / [(RA + 2 RBtotal) CT]
RA = 4.7 kΩ; RBtotal = 6.8…16.8 kΩ; CT = 68 nF
f ≈ 553…1157 Hz; DH ≈ 56.1…62.8%
Rload ≈ 2.2 kΩ ∥ 10 kΩ ∥ 50 kΩ; RPAD = 100 kΩ; Av ≈ 20
IC ≤ 5 mA + 1.5 mA; IB ≥ (5 − 0.85)/3.9 kΩ
PTEST = VRMS² / 8.2 Ω; VRMS ≤ 1 V → PTEST ≤ 0.122 W
Nominal analytical values exclude full tolerances, capacitor leakage and device variation. A calculated range is not a manufacturer guarantee. Record actual measurements on the blank worksheet.
Measurement worksheet
Record supply voltage, current, fitted components, test points and waveforms. The supplied worksheet is blank and contains no prefilled results.
- Supply and current
- ________________________________________
- Frequency / duration / duty cycle
- ________________________________________
- Output levels and load
- ________________________________________
- Instruments, observations, decision
- ________________________________________
Dossier files
Manufacturer sources
- Texas Instruments NE555 — SLFS022K, March 2026
- Texas Instruments LM386 — SNAS545D, August 2023
- onsemi 2N3904 — NPN transistor
French source and agent-reviewed English pivot; other languages use machine translation with field and technical-token checks. No professional linguistic review is claimed. Schematics and netlists are shared across languages.